The Why of GCR
The main advantage to GCR is the reduction of ink usage. The amount of CMY we subtract should always be more than the amount of K we add, producing an overall net reduction in ink used. This can be particularly beneficial for media that cannot hold 300 percent ink (the equivalent of a 100 percent process gray solid). Not applying GCR leaves us with less-than-optimal choices: restrict the primaries with overly aggressive limits that can degrade one- and two-channel colors (and the achievable color gamut); or, apply secondary ink limits that make recalibration without reprofiling (the aim of G7-based process control) exceptionally difficult.
With GCR applied, however, CMY process gray will be largely substituted with K, so a 100 percent process gray solid should print with far less than 300 percent ink; in fact, it should be less than half that depending on the amount of added C, M or Y. The same will be true of any other three-channel combinations – the CMYK equivalents will print with less ink than the CMY originals. Aside from the cost savings, that can also give us more vibrant color reproduction.
We often see a tendency for dark colors to fall toward black more quickly than we would like. Dark blues and violets, and even sometimes very dark reds and greens can turn black due to an oversaturation of ink; excess dot overlap results from high concentrations of ink, absorbing too much light and causing dark colors to lose all perception of color (or appear as a muddled gray). By reducing the amount of ink through K substitution, we maintain the same low L* without the excess dot overlap, allowing the chromatic component to remain discernable – this can result in smoother dark gradients with stronger color and more subtle shading.
Another problem with high ink concentrations is loss of detail. Excess ink in very dark areas can be drawn into lighter areas, leading to poorly defined edges with some fine detail areas being completed flooded with unwanted ink. This and the poor reproduction of dark colors are the main visual objections to three-color process inkjet, and are generally described as a lack of contrast and poor shadow detail.
Beyond this, and possibly somewhat counter-intuitive, is the impact of K on the achievable color gamut. On most inkjet printers, the K solid density will exceed the CMY process solid density by upwards of 30 percent in some cases. This means that not only can K be used to substitute for the CMY gray component, but when mixed with higher ratios of two other channels (CM, CY or MY), can produce colors not achievable with CMY alone – colors with lower L* values that still retain perceptible chroma. This is the result of having an expanded L* axis; the greater dynamic range causes the entire gamut to increase to as near its maximum volume as possible.
One caveat to GCR is its impact on very light colors, and the speckling that can occur if GCR is used to replace all CMY process gray in an image. Depending on the physical resolution of your printer, and the dot size used, the high density of the K ink makes its dots very obvious if printed at very low percentages. This is most obvious when low percentages of K are printed alone on white media, or in conjunction with high concentrations of yellow. For this reason, GCR may not be utilized if the process gray component is below a certain threshold – better to print a 3 percent gray with CMY rather than K alone, since the CMY will print in higher concentrations with less discernable dots.
The point at which GCR is applied is primarily resolution dependent, but because GCR will have minimal impact on colors with ink concentrations well below the media saturation point, the general rule is that starting a bit late is much better than starting too early. Once GCR is applied, it can be phased in through the mid-tone range so as to achieve its maximum impact at a point just short of saturation. For example, many inkjet media hit a maximum saturation between 240 and 260 percent ink, so using GCR to keep the maximum ink level around 200 percent should avoid K speckling in highlights while still achieving its maximum impact in darker midtones and shadows.
Reiterating the G7 Curves
Printers drift; over the course of a production run color can shift due to ink, media and environmental changes. Every new ink refill, every new roll of media can lead to a color shift. When this occurs, recalibrating back to G7 aims by reiterating the active G7 calibration curves, can reestablish the gray balance on printer. But, how does this related to GCR?
By calibrating to G7 aims as an initial step, we establish a neutral gray balance, and we establish the relationship between our K grayscale density and our CMY process grayscale density. If a media or ink change introduces a color shift (a cast), reiterating the G7 calibration curves will remove the cast and return the system to its original neutral balance. That means that, while the ratio of C, M and Y substituted for K may change, the colorimetric equivalence of our process gray to K gray will remain intact. In other words, the reiterated curves will adjust the values of C, M and Y such that they produce the same neutral gray with the same density as when the system was originally characterized, and that will maintain the CMY to K equivalency of our GCR function. This is also what ensures the viability our ICC profile; if our GCR remains valid, so too should our profile.
This article first appeared in the November/December 2014 issue of SGIA Journal.
An Imperfect Process
One problem, however, that becomes very apparent with the three-color process is that CMY process black rarely achieves the density of an actual black ink. In colorimetric terms, the L* of the CMY black will not typically achieve the L* of the K black, which restricts the full dynamic range of the printer (whitest white to blackest black). This is the same for color monitors (referred to as contrast ratio), and film and digital photography (referred to as luminance range).
Achieving the maximum dynamic range of the printer helps to ensure the maximum color gamut is reproduced. In most cases, the media itself dictates minimum density, or Dmin. Whatever the media L*, it will define Dmin and any color printed will have a higher density than Dmin (which is why media density is general calibrated to zero). By the same token, the black solid will define the maximum density, or Dmax and any color printed will have a lower density than Dmax. Every printed color should have an L* value somewhere between that of Dmin and Dmax.
GCR: Gray Component Replacement
As mentioned before, CMY is the inverse of RGB – take any RGB value as a percentage between zero and one, subtract it from one and the result is CMY. For example, a 20 percent red (0.20) equates to an 80 percent cyan (0.80), a 40 percent green to a 60 percent magenta, or a 30 percent blue to a 70 percent yellow. This assumes, of course, that your CMY (ink plus media) is the colorimetric inverse equivalent of your RGB, but in reality that will likely not be the case. This is why a modern color workflow converts all colors to common colorimetric equivalents, a connection space such as CIELAB. For illustrative purposes, however, and sake of simplicity we will leave that function out for now.
Returning to our CMY value, we now need to calculate a K percentage that, when added to the CMY value will produce a colorimetrically equivalent CMYK. For those colors to be equivalent, the K must replace some portion of the CMY that is colorimetrically equivalent to the K we are adding. Any color printed using all three primaries – C, M and Y – will have a gray (achromatic) component and a color (chromatic, or tonal) component. Likewise, any value of K should have a CMY gray equivalent, at least to the maximum density (Dmax) of the CMY grayscale. This should be true of any four-color process printer.
The solution to GCR, therefore, is to identify the CMY equivalent of K, and then substitute K for the CMY gray component of the given color. One way to accomplish this is to perform a grayscale calibration of the printer prior to profiling, and the most straightforward way to do that is to calibrate the printer to G7 aims (ANSI/CGATS TR015-2013). G7 defines neutral print density for both K and CMY process grayscale, and process gray balance (the a*, b* component of the CMY grayscale).
In the case of print density, G7 employs two relatively simple formulas to determine the print density targets between Dmin and Dmax for both the K and CMY process grayscales. This means that the CMY gray density can be matched to an equivalent K gray density, preserving L* in the original color. G7 also establishes a neutral gray balance, defining by way of formula what constitutes a neutral gray for a given media white point; it compensates for the color cast present in a given ink and media combination. If your magenta was too red, for example (too much yellow) G7 calibration would reduce the yellow channel to pull the gray balance back toward blue. The opposite would be true if your cyan was too blue, pulling it back toward green (or vice versa). The point is that G7 calibration establishes a neutral balance by adjusting the C, M and Y curves to compensate for ink and media differences.
Once a neutral gray balance has been established through G7 calibration, the next step is to identify the difference between it and the chromatic bias of your K ink. Optimally, your K ink will have no bias, the a*, b* values will both be very close to zero. If so, it should also be very close to the gray balance of your G7 calibrated process grayscale. In such case, GCR is mainly a matter of substituting CMY gray with an equivalent density (L*) of K.
If not, you (or more likely your color management software) will first need to correct for the chromatic bias of the K ink by creating a set of C, M and Y curves that generate a process gray with the same chromatic bias as your K. This operation, or at least the internal mathematics, is identical to matching process gray to the G7 gray balance aims – you simply match to your K ink (a,b) instead. The difference between these three curves (the K bias curves) and your G7 calibration curves will tell you the amount of C, M or Y ink that needs to be added back to the K channel to achieve a neutral grayscale.
The amount of C, M or Y that gets added back, if any, will be small, unless the gray balance is deliberately adjusted for a particular bias. For example, in the analog print world press operators sometimes add C, M and Y ink to the K channel to produce rich blacks that appear blacker-the-black, or blacks biased toward blue/cyan (cool black) or red/yellow (warm black). However, these rich black blends do not always translate well to digital inkjet and can be problematic to maintain against color drift on long production runs. This is often referred to as under-color addition, or UCA. The application of UCA (and its closely related cousin under-color removal, or UCR) is not normally applied in conjunction with GCR – and is beyond the scope of this article.
So now, by way of G7 calibration, we have established a substitution equivalence between CMY and K, such that we can remove the gray component of any CMY value and replace it with a K that will change neither the hue angle (a*, b*) nor the density (L*) of the original color. We can use the G7 curves to determine the amount of C, M and Y to remove, and we can use the same curves to determine the amount of K to add and the amount of C, M or Y to add back. This also means that many CIELAB values coming out of profile connection space will have two CMYK matches – one with no K (CMY only), and one with K. The one with K, the result of GCR, will be the one we will use.
Coming up, Part 3...
This articled originally appeared in the November/December 2014 issue of SGIA Journal.
The Question of K: A Primer on GCR
For a theoretically perfect inkjet printer, combining cyan, magenta and yellow inks would produce a perfect black; the combined spectral reflectance of each ink would be sufficient to absorb virtually all visible light such that very little would be reflected back for your eye to detect. Reality, however, is not perfect. The substrates we print on are rarely perfect reflectors, they typically reflect certain wavelengths more so than others. Likewise, our inks are not perfect spectral absorbers, the pigments used tend to absorb some wavelengths more than others. When printed in even ratios, C+M+Y rarely produces a neutral gray – more common is a process gray with a sickly green or deep magenta cast.
That alone, however, is not an adequate reason to add black to the printing process; the C, M and Y ratios can be adjusted to produce a neutral process gray. Performing G7 calibration, for example, prior to profiling (characterization) will achieve that and produce a common visual appearance on virtually any four-color process device. So, why not just ditch the K and print with only the three primaries?
The question is a logical one. Three-color chromolithographic prints using photographic separations were introduced in Europe and the US in the latter part of the 19th Century, based on earlier lithographic printing technology invented in Germany over a half-century before. Color lithographs were not uncommon throughout most of that century, but used well over a dozen or more colors that typically overprinted a black base image. Colors were often printed as solids, but as techniques, ink chemistry, equipment and registration methods improved, color tints were overprinted to produce intermediate colors and reduce the number of ink colors actually required on press.
Mechanical separations using photographic plates became a common method of color printing by the beginning of the 20th Century. The earlier methods of color printing which printed solid colors on a base image, employed opaque inks. Color printing using photographic separations required semi-transparent inks that could be printed one atop the other. Rather than a black base image, a white substrate was used and black was produced by stacking the three ink solids. A wide range of colors, including photographic reproductions could be produced from these three primaries.
These were exponential advances in color printing, and their developed in the late 1800s was no accident. The Scottish physicist James Clerk Maxwell had published his electromagnetic field theory in 1865, and made a number of advancements in the field color photography. Physicists at this point were coming to understand both light and color perception in much more intimate terms, which led to ever more innovative technologies to feed the growing demand for color printing (which continues today).
What came to be understood was that the human eye contains cones that allow it to perceive color as three bands of spectral energy; three types of cones each with a unique peak responsivity. These are referred to as long, medium and short; or red, green and blue. When white light passes through a photographic plate, certain wavelengths are absorbed. For example, when red light is absorbed the remaining green and blue light excites the medium and short cones to cause us to see cyan. This can be accomplished by otherwise blocking the red portion of the spectrum as it passes through a glass plate, or by absorbing the red light with a pigment as it reflects off a white substrate.
Cyan, magenta and yellow are the inverse of red, green and blue. Cyan ink printed on white paper absorbs red light, magenta absorbs green and yellow absorbs blue. If you wish to convert white light to yellow, you remove the blue component. This is why incandescent lighting appears more yellow than compact fluorescent – lower color temperature (2800 vs. 5000 K), less blue energy. It is also why the RGB LEDs found in novelty color changing lamps typically cycle red, yellow, green, cyan, blue, magenta, white and back to red. The red, green and blue colors are produced by the LED’s individual chips, whereas the intermediate colors are produced by combinations: red and green yields yellow; green and blue, cyan; and, blue and red, magenta (violet). Turn on all three chips and you see white. If measured with a spectrometer, you would see that these lamps do not produce yellow, cyan, magenta or white light, only red, green and blue. They are the perfect inverse analogy of three-color process printing.
Coming up, Part 2...
A common misconception regarding G7 calibration is that it will restrict the color gamut of the printer, or otherwise limit the printer from producing its maximum gamut for the ink and media selected. However, this is not true. The principal reason behind this belief is the confusion over visual appearance and color gamut, the notion that two printers calibrated to produce prints with a common visual appearance must likewise produce a common color gamut. But, G7 defines only a common visual grayscale relative to the printer’s native white point (media) and black points (K and CMY process gray). It does not define or otherwise restrict the native process solid densities of the printer, nor does it restrict its gamut. A printer with a very wide dynamic range (one with a very high white point and very dense black point) will still produce a larger gamut than one with a lower white point or less dense black point after both are calibrated to G7; however, once G7 calibrated, the two printers will produce images with very similar visual appearance – the difference is that the printer with the larger gamut will produce images more vibrant and saturated, but still visually similar to the one with the smaller gamut. In the parlance of G7, such a printer could be called G7 Extreme.
To understand this, imagine a three-dimensional color gamut, a volume of color; a printer with a larger gamut will contain a larger volume of color. As the volume expands, the colors become more saturated; the intensity, or chroma of the colors increases at the periphery of the gamut. Running vertically down the middle of the gamut is a line representing the neutral (gray) axis, from media white to blackest printed black. All in-gamut colors are defined relative to this neutral axis; two printers when calibrated to G7 aims will produce images with the neutral axis of their respective gamuts very closely aligned, which will more closely correlate all of the colors common to both gamuts. Neither printer will produce a noticeable color cast, and thus will appear visually neutral – the brain will perceive images from both printers as visually similar even if discrete colors within each image are colorimetrically different.
Another common misconception is that G7 calibration prior to profiling is unnecessary since the ICC profile should correct for neutral density. While technically true, this approach can be problematic for several reasons. First, achieving G7 compliance is not the same as maintaining it. For inkjet printing in particular, G7 calibration is an excellent basis for process control. With few exceptions, there is no way to ‘dial in’ color on an inkjet printer – all control over color reproduction resides in software, and in most cases that relies on an ICC profile. Generating an optimum ICC profile is nontrivial; the final result can very often be influenced by parameters selected prior to creating the profile, and the effect of those parameters can sometimes be ambiguous. ICC profiling software from different vendors, or even different versions from the same vendor, can offer different parameters and produce different results. Sometimes the selection of parameter values can be subjective, and very often different operators using the same software will generate profiles that produce somewhat different output. Moreover, profile color targets are big, and may contain from close to 1000 to well over 2000 patches.
Correcting for day-to-day color drift with frequent reprofiling can be not only very time consuming, but can also introduce errors and inconsistencies of its own. On the other hand, G7 calibration is quick, with virtually no parameters to configure, and yields a simple pass or fail outcome. Re-calibrating back to G7 aims when color drift begins to occur is equally quick – a simple reiteration of the existing calibration curves. When an ICC profile is built for a printer already calibrated to G7 aims, the calibration acts as a foundation for the profile. Except for some extreme cases, color drift can be corrected for by simply reiterating the calibration curves, which requires minimal operator skill and avoids the need for reprofiling. For the print shop owner, that is most often the ROI justification for adopting G7.
Another issue associated with achieving G7 conformity though the ICC profile, rather than by calibrating before profiling, is that the color target used to generate the profile lookup tables may print with an obvious color cast (see Fig. 1). Should that happen, which is common, the target will lack definite neutral patches and the profiling software will need to estimate the ink ratios that constitute a neutral grayscale. While this should still produce a reasonable profile, the potential accuracy of the profile may be diminished. The greater the post-linearization cast, the greater the reliance on the profiling software to fix the target values, and the greater the risk that the accuracy of the profile will be adversely impacted. If, of the other hand, the printer is G7 conformant prior to profiling, there is less reliance on the profiling software, and G7 compliance can be tested before and after profiling as a safeguard against profile-induced errors. If the printer matches G7 aims prior to profiling, and still matches those same aims after the profile is applied, the likelihood of having a poor profile is greatly reduced.
One caveat to G7 is that it is based on a standard CIE D50 illuminant; subjective (visual appearance) acceptance is only valid when viewed in a properly calibrated light booth. Like any colorimetrically-derived method, G7 is subject to issues of metamerism and color constancy. Viewing two G7 conformant prints produced using ink and media with significantly different spectral properties, under anything other than proper D50 illumination can yield distinct visual differences. For this reason, proofs and prints should be viewed in a calibrated light booth, and proofs should include aim points for objective measurement and comparison by instrument.
This article first appeared in the July/August 2014 issue of SGIA Journal.
Calibrating with G7
G7®, sometimes referred to as the G7 Method, is a registered trademark of IDEAlliance. The original specification was developed in 2006 by Don Hutcheson, then chairman of the IDEAlliance GRACoL committee. IDEAlliance, also known as the International Digital Enterprise Alliance, is a non-profit organization founded in 1966 as the Graphic Communications Association. Its purpose is to serve the commercial print and publishing industries; members include print buyers, agencies, publishers and print providers. It promotes standards and best practices for the production of print and digital content.
GRACoL® and SWOP® are two of the more commonly known print specifications developed and promoted by IDEAlliance. Both GRACoL (General Requirements for Applications in Commercial Offset Lithography) and SWOP (Specifications for Web Offset Publications) are registered trademarks of IDEAlliance. G7 was developed as an outgrowth of the GRACoL 6 specification, but has become a separate specification in its own right, and can be implemented independent of GRACoL or SWOP.
The G7 specification is also an official ANSI standard; the formal specification, including aim points, viewing and print requirements, is described in ANSI/CGATS Technical Report TR015-2013, published by the American National Standards Institute’s Committee for Graphic Arts Technologies Standards. The specification is available free of charge from the NPES. The G7 Expert Certification and G7 Master Qualification programs are maintained by the Print Properties and Colorimetric Council of IDEAlliance. Also, TR015 is referenced in the proposed ISO 15339-1 document, which is currently under review by the International Organization for Standardization (ISO) based in Geneva.
Although G7 is a formal ANSI standard, only IDEAlliance may certify a product, print system or provider as being G7 compliant; and, only products and providers certified by IDEAlliance may use the G7 logo for promotional purposes. Software, print systems, print providers and consultants may submit to IDEAlliance for G7 certification. Certification is typically carried out through an independent public
institution, which currently includes the Rochester Institute of Technology (RIT) in Rochester, New York, and the California Polytechnic State University (Cal Poly) in San Luis Obispo, California.
The Science of G7
The science behind G7 goes back nearly 100 years, to some of the earliest experiments into how a person with normal vision interprets color (referred to as the Standard Observer). Experiments with numerous subjects lead to the development of several common color models still used today. One important discovery was that the human vision system is particularly sensitive to gray balance. Color can be understood as the perception of chroma (color intensity) for a given hue relative to the achromatic (gray) equivalent of the same lightness. We perceive color relative to a neutral stimulus; we may not know if a particular color is correct without a visual point of reference (a proof) but we can recognize if an image possesses a color cast, even if subtle.
From the earliest days of color film photography, calibrating the exposure of the red, green and blue plates was accomplished by calibrating to a neutral density (a common grayscale); the G7 method is based on these same color photography processes. Later, methods of calibrating to a common neutral density similar to G7 were used to calibrate high-end color scanners and automatic film processing equipment. So, while G7 as a name and a print specification may appear new, in practice the fundamentals that underpin G7 have been used to calibrate color output since the first practical color imaging devices appeared in the early 20th century.
In most cases, at least for inkjet applications, G7 calibration can simply replace conventional linearization, avoiding the need to add an additional step in the color workflow. Rather than linearizing the printer in the conventional way (which has the effect of calibrating the printer only to itself), the printer is calibrated to a set of system-independent aim points derived from the native white and black points unique to the printer, its ink and media. The number of patches necessary to calibrate the printer need be no more than the typical number used for linearization; it requires no more time nor expertise, and the resulting curves can be applied in the same way as conventional linearization curves.
Primary ink limits may still be applied, depending on the printer and the substrate to be printed, but secondary ink limits are generally unnecessary. In some cases, depending on the RIP configuration, the calibration curves can be imported directly into the RIP software in lieu of linearization curves; in other cases, the linearization curves are kept null and the calibration curves are applied as 1D lookup tables inside the ICC profile. Either way, should color drift begin to occur, the calibration curves may simply be iterated and reapplied; in most situations this avoids the need to recreate the ICC profile.
G7 Calibration vs. Linearization
The key difference between conventional linearization and G7 calibration is that G7 establishes a known good condition against which any printer may be calibrated and tested for conformity. Regardless of what happens on the printer – ink changes, media changes, maintenance, wear-and-tear, environmental variation – the known good condition is always available to calibrate back to. Linearization, on the other hand, calibrates only to a transient condition that can change over time. Without the ability to calibrate to a defined known good condition independent of any one printer, with traditional linearization there is no good way to ensure consistent color reproduction day-after-day.
Coming up, Part 3...
This articled originally appeared in the July/August 2014 issue of SGIA Journal.
Effective Color Management
When we think of color management, we tend to think of measuring color targets and building ICC profiles. When we talk of color management, we tend to talk of instruments, neutral balance and ΔE values. And when color management fails, we tend to blame the hardware, software or the operator. But while software, instruments and well-trained operators are all critical to the color workflow, color management must be built on a solid foundation of process control to be effective.
Consider the myriad Fortune 500 brands we encounter every day; their products all share a common trait called consistency. For example, Starbucks® has over 19,000 stores worldwide, nearly 40,000 employees and sells over $10 billion worth of coffee each year. And yet, regional taste preferences notwithstanding, every barista at any given Starbucks can produce a near identical Frappuccino® due largely to the implementation of effective process control (the secret is the water).
Making coffee on the scale of Starbucks is a manufacturing process; so too is printing. By integrating straightforward process checks into your workflow, you can ensure consistent and predictable results, curb waste and reduce overhead costs. The key is to integrate effective controls into your production flow: first, establish pass/fail criteria based on common aim points; next, define a universal known good condition that each printer can be calibrated to; implement control checks during production; and finally, archive your data to isolate variations over time.
Control Begins with Calibration
An ICC profile is critical to color management. When you create an ICC profile, your profiling software generates a series of lookup tables based on the way your printer reproduces color at that moment; the ICC profile is a model of how your printer is performing at a given point in time. Should the performance of the printer change due to any combination of ink or media change, environmental variation, or maintenance or mechanical wear, the validity of the profile, and thus the accuracy of your color matches can fall into doubt. The goal of process control is to establish a known good condition for the printer prior to generating the ICC profile. The known good condition is one that can be reliably calibrated back to should a change cause color drift, maintaining the accuracy of your profiles throughout production.
Use of aim points establishes the known good condition. G7® is a method of calibrating any four-color process device, including offset and digital presses, large format inkjet printers, digital proofers, color laser printers, flexographic and gravure presses, and dye-sublimation printers to a common set of colormetrically-derived aim points intended to produce prints with a common, visually-consistent appearance. G7 is not color management, per se, but it does remove the subjective and often ambiguous definition of what defines a visually faithful reproduction, replacing it with an objective set of aim points based on native media white point (Dmin) and CMY process black point (Dmax).
It does this by defining the colorimetric relationship of the neutral points lying between Dmin and Dmax necessary to produce a visually neutral print density independent of the ink and substrate being used. This is done for both K and CMY process grayscale, and is referred to as a Neutral Print Density Curve (NPDC).
A key aspect of G7 calibration is that it takes the color of the substrate into consideration when building the NPDC. For example, if the substrate has a yellow cast, that same amount of yellow is removed from the Yellow NPDC, thereby removing the influence of the substrate yellow and the subsequent yellow cast it would produce in the printed image. This is how G7 can calibrate all devices to a common visual appearance, regardless of gamut, and establish a known good condition for each.
A simulated GRACoL proof (above center) is show next to two simulated print samples from the same inkjet device. The linearized print (left) shows an obvious green cast, a not uncommon problem with many commercial inkjet inks. The G7- calibrated print (right) shows the green cast removed; the visual appearance of the print more closely matches the GRACoL proof (center). The G7 calibration was performed in lieu of linearization; no extra steps were added to the workflow. Also, no color management was performed, save for an initial set of primary ink limits that were defined prior to calibration to avoid excess ink saturation at print time (the same limits were applied to the linearization sample).
Coming up, Part 2...